Last Titan Launch

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Five years ago today — October 19, 2005 — the last Titan-IV rocket launched from Vandenberg AFB. (The next-to-last Titan rocket had been launched successfully about six months earlier, on April 29th, from Cape Canaveral.)


(Final Titan-IV launch, Space Launch Complex 4, Vandenberg AFB. USAF image. Click to enlarge.)

The rocket carried a classified DoD payload for the National Reconnaissance Office.

This last Titan launch was a milestone of sorts for me, for two reasons.

First, I’d worked on Titan twice in my Air Force career — at Edwards AFB, supporting Titan-34D and Titan-IV test firings, and in the Titan System Program Office at Vandenberg, managing the engineering and contracting for the facility that stored and processed Titan-IV solid rocket motor upgrade segments. (If you ever come to my office, ask me about the piece of a failed Titan-IV that sits on my desk.)

Second, I’d written a speech for the Under Secretary of the Air Force to honor the final launch. It’s not often that the speeches we write for others have to do with things that are so special to us.

Each Titan was a huge, complex machine built to carry out a difficult task. It was an honor to be associated with the program.

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Space History at Two of My Duty Stations

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Forty years ago today — October 14, 1970 — test pilot John A. Manke flew the X-24A lifting body on its first supersonic flight over Edwards AFB.


(X-24A on the lakebed at Edwards AFB. NASA image.)

The X-24A was one of several lifting bodies used to study Space Shuttle flight characteristics.

And 45 years ago today, in 1965, the second Orbiting Geophysical Observatory — OGO-2 — was launched by a Thor rocket from Vandenberg AFB. It was the first OGO launch from Vandy, and was placed in a polar orbit.

I feel privileged, and somewhat awed, to have served (and done some neat things) at both of those bases.

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Two Taikonauts in Space

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Five years ago today — October 12, 2005 — the People’s Republic of China launched the Shenzhou-6 mission on a Long March 2F rocket from the Jiuquan Satellite Launch Center.


(Shenzhou-6 launch. Public-domain image from Wikimedia Commons.)

The Shenzhou-6 (“Divine Ship”) spacecraft carried taikonauts Fèi Jùnlóng and Niè Hǎishèng into orbit, making this China’s first two-man space mission. The pair returned to Earth on October 16.

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Building the Space Station, Bit By Bit

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Ten years ago today — October 11, 2000 — the Space Shuttle Discovery launched from the Kennedy Space Center on mission STS-92, en route to the International Space Station.


(Z1 truss with communications antenna extended. Still image from NASA video.)

STS-92 was also known as space station assembly flight ISS-05-3A. U.S. astronauts Brian Duffy, Pamela A. Melroy, Leroy Chiao, Peter J.K. Wisoff, Michael Lopez-Alegria, and William S. McArthur, along with Japanese astronaut Koichi Wakata, spent 12 days in space, about half of which involved adding the Z1 Integrated Truss and the third Pressurized Mating Adapter (PMA-3) to the space station.

The astronauts completed four EVAs during the mission:

  • EVA #1: 6-hours, 28-minutes — connection of electrical umbilicals to provide power to heaters and conduits located on the Z1 Truss; relocation and deployment of two communication antenna assemblies; and installation of a toolbox for use during on-orbit construction.
  • EVA #2: 7-hours, 7-minutes — attachment of the PMA 3 to the ISS and preparation of the Z1 Truss for future installation of the solar arrays that will be delivered aboard STS-97 in late November.
  • EVA #3: 6-hours, 48-minutes — installation of two DC-to-DC converter units atop the Z1 Truss for conversion of electricity generated by the solar arrays to the proper voltage.
  • EVA #4: 6-hours, 56 minutes — testing of the manual berthing mechanism; deployment of a tray that will be used to provide power to the U.S. Lab; and removal of a grapple fixture from the Z1 Truss. Two small rescue backpacks that could enable a drifting astronaut to regain the safety of the spacecraft were also tested.

The image below shows astronauts testing the SAFER rescue backpack.


(Astronauts Wisoff and Lopez-Alegria during the final of four STS-92 space walks. Still image from NASA video.)

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Pegasus Launches HETE

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Ten years ago today — October 9, 2000 — a Pegasus rocket launched the High Energy Transient Explorer (HETE 2) over the Kwajalein Missile Range in the Marshall Islands.


(Front view of the HETE-2 spacecraft mounted on the Pegasus rocket, before shroud installation. NASA image.)

Including an array of instruments from the U.S., France, and Japan, HETE-2 was designed to investigate cosmic gamma-ray bursts, “the biggest explosions since the Big Bang” according to this press release. HETE discovered that

The distinctive signature [of a short gamma-ray burst] is that of two neutron stars or a neutron star and a black hole merging, followed by a colossal explosion.

You can read more about the HETE mission on this NASA page and this MIT page.

The first HETE spacecraft had been placed in orbit by a Pegasus rocket on November 4, 1996, but it did not separate from the third stage and so was unable to perform its mission. The Pegasus for this mission originated out of Vandenberg AFB and was launched over Kwajalein from its L-1011 carrier aircraft.

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Making It Real in North Carolina

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(Written as a guest post for, and cross-posted from, the Beyond Lean blog.)

Because I’ve driven across the country several times, from one Air Force assignment to the next, I sometimes think in terms of the nation as a whole and forget just how big some states are. Last week I helped the NC State University Industrial Extension Service (IES) conduct the “Manufacturing Makes It Real” tour, covering over 1100 miles in 5 days, and trust me: North Carolina is a pretty big state.

The central message of the tour was that manufacturing — the actual production of durable and consumer goods — matters to all of us, because it is the source of almost everything we have and almost everything we do. As Dr. Terri Helmlinger Ratcliff, IES Executive Director, wrote before the tour, “Manufacturing makes the difference between imagination and reality in ways that make modern life possible.” Invention creates new products, but manufacturing brings them into all our lives.

To spread the message about how much manufacturing matters, we went to every region of North Carolina: the piedmont, the mountains, and along the coast. As we traveled, we held rallies where manufacturers showed off their products and praised their workers. The host sites made the rallies truly “local” events: some had employees sing the National Anthem, some invited Junior ROTC or other school groups to perform, and one invited the local area’s apple orchards to bring some of their products for attendees to sample. Local, State, and even Federal elected officials attended various events, which usually included plant tours to show off the host sites’ capabilities in more detail.

Our convoy included a tractor-trailer with dozens of different “Made in NC” items that showed off the diversity of products made throughout the state. At each rally, people lined up to walk through the trailer to see their handiwork as well as others’. Many people expressed surprise at the variety of products made in the state: “from tortilla chips to microchips,” as IES Deputy Director Dr. David Boulay said.

I like to think the individual rallies were like “county fairs” for manufacturing, and we were pleased at the number of companies that attended, even though we didn’t have blue ribbons to award. And considering the weather we had — record levels of rain along the coast, making us travel on nearly-flooded roads* — we were very fortunate to make it to each stop and hold each rally on time.


(The Monroe Fire Department’s flag display at Scott Health & Safety. NCSU photo. Click to enlarge.)

The most memorable rally for me was held at Scott Health & Safety in Monroe (east of Charlotte). The Monroe Fire Department had set up two ladder trucks and suspended a huge U.S. flag to help the companies demonstrate their “Made in the USA” pride. That pride-of-workmanship theme was repeated at every stop, but the Monroe event was special to me because I relied on Scott Air Pak breathing gear when I worked disaster response in the Air Force. Their workmanship can literally mean the difference between life and death in dangerous situations. (I wrote more about the Scott Health & Safety rally on the tour blog**).

All week long, from companies big and small and representing many different industry sectors, we heard stories of continuous improvement through lean and Six Sigma, expanded markets through ISO certification, and risk-taking through entrepreneurial ventures and new product development. Company leaders admitted to a lot of belt-tightening and uncertainty in the last couple of years, but seemed pleased that people were paying attention to the good work they do.

The tour ended with a final rally at the NC Legislative Building in Raleigh, where NC State Chancellor Randy Woodson symbolically presented the truckload of products to NC Secretary of Commerce Keith Crisco. The speakers at the final rally, along with the companies that sponsored and participated in the “Manufacturing Makes It Real” tour, testified that manufacturing is alive and well in North Carolina. We are all committed to keeping it that way.

___

*Not complaining! We needed the rain to counteract the summer’s drought.

**For more from the tour blog, including pictures from most of the sites, see http://mfgmakesitreal.wordpress.com/.

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Ulysses Launched

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Twenty years ago today — October 6, 1990 — the Space Shuttle Discovery launched from the Kennedy Space Center on its mission to deploy the Ulysses spacecraft.


(Ulysses spacecraft after its release from the shuttle cargo bay. NASA image.)

STS-41 astronauts Richard N. Richards, Robert O. Cabana, William M. Shepherd, Bruce E. Melnick, and Thomas Akers successfully released the joint NASA-European Space Agency payload and its two upper stage boosters. This mission was the first to require both an Inertial Upper Stage and a Payload Assist Module, because of the need to send the Ulysses craft out of the plane of the ecliptic.

Ulysses first traveled toward Jupiter, where a gravity-assist maneuver in February 1992 helped put the spacecraft into its final out-of-ecliptic solar orbit. Desiged to last only 5 years, Ulysses actually operated for over 18, studying the polar regions of the sun during both solar minimum and solar maximum conditions. Ulysses operations ended on June 30, 2009.

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First Flight for Shuttle ATLANTIS, and the First Repeater Satellite

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Twenty-five years ago today — October 4, 1985 — the Space Shuttle Atlantis was in orbit on its maiden flight.


(First launch of the Shuttle Atlantis, October 3, 1985. NASA image.)

Atlantis actually launched from the Kennedy Space Center 25 years ago yesterday on mission 51J. This first mission was a DoD mission, in which astronauts Karol J. Bobko, Ronald J. Grabe, Robert A. Stewart, David C. Hilmers and William A. Pailes deployed what was later revealed to be a pair of Defense Satellite Communication System (DSCS, pronounced “discus”) satellites.

[BREAK, BREAK]

Also on this date, but twice as long ago — October 4, 1960 — the world’s first repeater satellite, Courier-1B, was launched from Cape Canaveral on a Thor “Ablestar” rocket. The first Courier satellite had been lost due to a launch vehicle failure. For more on the Courier experimental communication satellite, see this article.

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A Special Stop on the Tour, and I Provide Commentary on a Web Video

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(Cross-posted, with minor edits, from the “Manufacturing Makes It Real” tour blog.)

Yesterday the “Manufacturing Makes It Real” tour stopped at Scott Health & Safety in Monroe, NC, where they make Scott Air Paks — self-contained breathing apparatus used by firefighters and emergency responders all over the world.

Of all the places we’ve been, why was the Scott Health & Safety tour stop so special to me?

When I was stationed at Edwards AFB, California, at the AF Rocket Propulsion Laboratory,* I was the chief of the Disaster Response Force. Not only did I don Scott Paks and Graylite suits** in training, but I had occasion to wear them several times for real-world accident responses. (Ask me about them sometime.)

Yet as many times as I wore a Scott Pak, I never thought about where it was made or by whom. That’s the way it is with a lot of things we use — we take for granted that they exist and that they will work when we need them to, but we too often forget that real people made those things.

So I had no idea that Scott Paks were made by a company in North Carolina, nor did I have any idea of the pride they take in making products that help save lives. But I saw it firsthand yesterday afternoon, and that was nothing short of fantastic.

I know the weather is threatening to impact our next few stops on the tour, but I hope folks will come out to hear more about the great people at these companies who make terrific products that are vital to our lives.

[BREAK, BREAK]

Yesterday morning, during our stop at ArvinMeritor in Fletcher, I took local radio reporter Dan Hesse (News Radio 570, WWNC) through our display trailer so he could shoot some video for the station’s website. I answered some questions and provided some commentary, and for a few seconds you can catch my ugly mug on the video. The segment is six minutes long, and you can watch it on YouTube.

___

*The name changed twice while I was there; when I left, it was the AF Astronautics Laboratory. Now it’s part of the Phillips Lab, but it will always be the “Rocket Lab” to me.

**Or, “rocket propellant handler’s ensemble.”

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On the Road with the Manufacturing Tour

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All this week I’m traveling with the “Manufacturing Makes It Real” tour, which the NC State University Industrial Extension Service is running to showcase and celebrate the state’s products and the people who make them.

My job, leading up to this, was to plan the route and make sure the bus and tractor-trailer get from point A to point B to point C to … the end. “There and back again,” as Bilbo Baggins would say.

Yesterday we traveled to RLCB in Raleigh, Thomas Built Buses in High Point, and Polychem Alloy in Lenoir. I’m typing this from my hotel room — isn’t technology marvelous? — in Fletcher, where this morning we’ll visit ArvinMeritor before heading down the mountain to National Gypsum in Mount Holly and Tyco/Scott Health & Safety in Monroe.

It’s already been quite the adventure, between miscommunication on where to meet yesterday morning, a flat tire on the bus that had to be swapped out at RLCB, and extra cars that blocked our entry to one factory. (That, in a way, is a nice problem to have: so many people showing up that we had to ask some to move their cars!)

Our industry hosts have been fantastic, especially considering the much-needed rain that forced all our events yesterday indoors. And the manufacturers who have come seem to relish the opportunity to show off their products and praise their employees.

We’re traveling all over the state, so if you’re anywhere along our route or near one of our stops and you have a little extra time, stop by and see what’s going on! A quick walk through the display trailer will surprise you, in terms of the variety of different things manufactured here in North Carolina.

Hope to see you on the tour!

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